Thursday, June 25, 2009

All great wooden boards need a great fin

When you build a great looking wooden board , don't forget to finish it off with a great wooden fin. There are not many better at it than John Cherry. Beautiful woods and a great craftsmanship to create this art.









No excuses now with this sort of inspiration. www.johncherrywoodcraft.com

Wednesday, June 24, 2009

Still chipping away



Roger Hall , profiling one of 4 boards he is building for August. He is loving working with wood again. He includes some beautiful wooden nose and tail block detail on a lot of his foam boards. Check his web site for some great examples.

Monday, June 22, 2009

14 footer for Brett

Brett Layton a local Gold Coaster normally rides a short board , but decided he wanted a cruiser for small days. He had a mate design a 14 foot board in Aku Shaper and I put the file through template maker for him. Then he had the frames cnc routed out of ply.
Cable ties hold it all together prior to gluing
All glued up , one big frame.
6mm Paulownia sheets and Cedar pin lines

Lots of clamps and a lot of running around a 14 foot board to glue the skins on by yourself.

Yes she will be a cruiser.
All ready to trim the skins to the rail band and then add the rails in strips of Paulownia. Brett wants to not glass the whole board and just oil the wood . Paulownia won't take in salt water and with oiling like you do with an Alaia it should be fine.

Saturday, June 20, 2009

Roger Hall hard at work building wooden boards for August

There are a hell of a lot of sticks of wood there for one board
Four boards all glued up and ready to be turned into things of beauty by the craftsman

Looks like a speed dialer to me
One under way and 3 to go. No small job.

Ready for glassing



Tony Crimmins , has been working away on this beauty and it is now ready for glassing. Paulownia over a plywood frame with Cedar and Paulownia nose and tail blocks. He has done a great job and I look forward to seeing it in the flesh in August.

Tuesday, June 16, 2009

Chamber that wood


Roger Hall over in New Zealand has been a busy beaver chambering 4 boards to bring to the wooden board day in August. Mate a hell of a lot of work. Look forward to the outcome. Roger owns and runs Surfline Surfboards in the North of the North Island and is busy hand shaping foam all day , so fitting in these four very time consuming wooden beauties is a big job. I appreciate your support and effort.Check out Rogers boards and skills : www.surfline.co.nz

Comfy chair

If you have some time and some scrap bits of wood here is a great little project for you. Chip away at one of these guys to bring along to the park in August.
Remember Sunday 9th August is Wooden Surfboard gathering at Currumbin Alley on the Gold Coast.

Saturday, June 13, 2009

From foam to wood - Frank Kaczmarek




This is what you can do when you break your foam board and you want a project to keep you busy.This is Franks story...







" Hi my name's Frank Kaczmarek and I live on the Gold Coast at Labrador. Earlier this year I broke my 9' "Evolve" longboard in a nasty head-high barrel that closed out on me at Burleigh. The board was custom made only a year earlier by Darren Dobbie. I ended up with two halves and no justification to spend another $1000 for a board, so decided to build my own. I'm quite handy with wood so I thought I'd give it a try. After looking on the web I put together a few Ideas and worked out my way to do it. I cut the remains of the old board into sections and made templates for the new board. I built a folding workbench from leftovers in the garage to work on, and to keep everything straight I've screwed right angle brackets to the bench and then clamp the centre stringer to that.
The board I'm building has a 4mm marine ply frame with a laminated 8mm centre stringer. The deck & bottom will be a combination of the marine ply strips, western red cedar strips from a local blind & shutter manufacturer and paulownia strips from John White. John is the one who passed on your Blog and email address to me.
As I work full time I am working on the board whenever I can, which is not as often and as much as I would like to.
I am now trying to finish the board by August so I can bring it along to the Alley on the 9th.
When finished it should be 9' X 23"X 3" approx.
Hope to see you at the alley in August."
Cheers,
Frank.

Thanks Frank for sharing your project and we look forward to progress reports and a ride review in August at The Alley.

Wednesday, June 10, 2009

Japanese Fish Fry wood.





The Japanese Fish Fry was held last weekend and here are some shots forwarded to me by Yutaka Ono. Some nice wooden boards as seen at the Alley Fish Fry seem to be the norm now and an accepted part of the mix. Great to see. For more fishes and Fish Fry pics check out the blog :     www.thealleyfishfry.blogspot.com

Monday, June 8, 2009

Something different ?


Local shaper and artist Richard Harvey has had these in his sketch book for a while and finally found time to bring it all together. The Alaia Sandal is a cross between the Hawaiian Alaia surfboard and the Japanese Geta Sandal. Laminated pine and cedar with jute rope straps. Who knows what other wooden surf related ideas turn up on August 9th.

Wednesday, June 3, 2009

New project for Richard Harvey. 1930's replica

Richard had some balsa left over from his last project so set about making a hollow core for his new board. 
The hollow core cuts down on timber and weight as well.
Balsa added to the core and then nose and tail blocks to come in cedar and balsa. 

I'll post further updates as the project progresses.

Tuesday, June 2, 2009

Hollow wooden fish , timber strips over plywood frame.

Final sanding ready for glassing
6mm cork and 6mm bending ply to get round the curves
The glassing sure brings out the colour


Steve Friedman, has just finished a 5ft 10" fish that was started in Paul Jensen's class in Melbourne. All ready to glass and polish.

Monday, June 1, 2009

Channel Islands and Grain Surfboards

" Channel Islands Surfboards produces some of the most well-known surfboards in history. Led by legendary board shaper Al Merrick, and with a team of riders that include Slater and Machado, they are the envy of the surfing world.  Though it's hard to picture when you visit their current state-of-the-art factory, many remember the humble beginnings of CI that echoed in the rickety halls of their former HQ where some of the world's best shapes were jammed under every rafter.

But we remember. "Humble" isn't the word for our own hardscrabble start - old drafty barns, borrowed tools, and cadged supplies - we're practically still living it. Yet both companies are dedicated to building boards of the highest quality, and subjecting them to constant R&D and improvement. There the similarities stop, though. We could never hope to approach the sophistication of Al Merrick's shaping abilities, the global scale of Channel Island's appeal or the recognition that they have earned over the years."

The Wood Biscuit by Grain

"  Grain Surfboards and Channel Islands Surfboards are pleased to announce a new partnership. Using our tried and true wood construction method, we'll be rendering some of the Channel Islands surfboard line using sustainable-yield cedar, low VOC epoxy, even bamboo cloth instead of glass for those who want it.  We're starting with Rob Machado's board, the Biscuit, a stubby wave-catcher for knee to head-high surf.  Our first size will be the 6'2" with more to follow. Soon, these boards will be available as kits as well.

Working with CI to deliver wood versions of their boards is really exciting for us and inspires us to think about the unusual nature of this project.  We're tempted to make some comparisons with the arrangements some well-respected shapers have entered into with epoxy pop-out factories. Where pop-outs are machine made, our boards couldn't be more hand-crafted. Where pop-outs can feel corky, ours are solid with great glide and speed. And with more and more boards made overseas (where environmental laws are often lax) being able to get a board made in Maine by folks who make their impact on the planet a daily conversation is becoming a revolutionary choice. "