Tuesday, February 12, 2013

The " Slimmons"

 This is the Slimmons , one of my simmons designs thinned out and slimmed down to 5ft x 19" x 2" and set up as my first ever thruster.

 A full length of the board concave that enters through the nose between the rolled entry to the outside. Full with concave in the middle of the board that then tapers to a chine that runs down the sides where the fins sit as seen below. The centre fin is 5mm lower the the tapering concave out through the tail.
 Paulownia vacuum bagged over EPS and lanolin finish
 The concave through the nose , contained by the hull entry.
Continuous rocker the whole length of the board

Friday, February 8, 2013

Fire Wire Techno Grain boards


Fire wire have picked up my Paulownia skin approach to building boards and blended it with their building method to come up with a range of boards they will market under the Techno Grain range. It gives them a far greener product to their range of high tech and high performance boards. It has been great to be a part of this step forward in their surfboards.

This is a piece from the Surf Rider Foundation by Jim Moriarty

This is what innovation looks like.  

"I wrote a blog post a few months back about glassing a surfboard in the middle of a party (to drive home a message of sustainability). What I didn't share in that post was far from the glassing process a board captured the attention of, literally, everyone who saw it. It was a Paulownia-encased Firewire.

It looked like one of the boards to the left and I'm not exagerating to say that it stopped everyone in their tracks.
Let me set this up a bit... we've all seen our fair share of plastic and foam floating in the ocean. I've written a few blogs on the simple idea that EPS blanks can be made from recycled tv-packing trash and the fact that the use of non-toxic Super Sap resin for surfboard glassing is "ready for prime time."
Still, the Pawlonia-encased board I saw that evening seemed to nod to all of those concepts and take the dialog a few steps further. It seemed to be a logical extension of what my blogs have been saying... surfers should seek ways to minimize their impact on the environment that that includes the equipment under their feet.
It was heartening to see another entrant in this space, complementing Danny Hess's boards and the hands-on aesthetic connected to Grain surfboards.
Rather than try and encapsulate this innovation I thought I'd reach out to Firewire's CEO Mark Price and have him explain this innovation via a quick interview.
Jim: Your new boards look and feel radically different than pretty much anything I've seen. My experience is that literally every person that sees them stops and walks over to check them out. In a few words can you tell us about the construction?

Mark: Perhaps the biggest difference aside from the overall wood-look, is the fact that, except for very narrow strips of cloth to cover the seams on the rails, there is NO external lamination, just a hotcoat to seal the wood. In addition, by using Entropy Super Sap bio resin for the hot coats and in the sandwich, we've dramatically reduced the toxicity of the small amount of resin we actually use.

J: The second question I found myself asking (after being drawn in visually) is how do they ride? Firewire is known for being perhaps the first company with an alternative/modern construction board used by pros on Tour. Are these wood boards a niche Firewire product or will we see pros on these?

M: That is the best part. They still incorporate sandwich construction and parabolic rail technology so the flex is there, and by removing the external lamination cloth and resin, they are even lighter than our regular boards. Chuy Reyna believes Technograin performance is on par with any tech we offer, and Timmy Reyes just re-ordered his entire quiver in Technograin after riding one. We've also built Filipe Toledo and Michel Bourez boards as well which they'll receive shortly, so we'll see how they like them.

J: Nice. Tell us more about the construction, I found myself wondering how thick that wood is. Also, are these a part of the Sustainable Surf's Ecoboard Project?

M: Yes, they are and we're big fans of what Sustainable Surf is doing. The wood deck skin is actually 3mm thick, so it's is not a thin veneer. As a result it has tremendous structural integrity, and you also do away with all those minor dings and shatters because these is no cloth. Repairing them is a breeze as you can use any epoxy resin and cloth if needed, or even wood putty if its a small ding.

J: Ok, let me ask you a question about the eco-side of this equation. Everything I've heard is wild… from the foam to the paulownia wood deck to the distinctly different approach to glassing. Tell us how that all works together? Was it your goal to have such an emphasis on environmental footprint or did you arrive at that endpoint via another path?

M: We're always trying to make as green a surfboard as possible and still maintain a commercially viable product that also does not sacrifice performance, and costs the same at retail. We believe that for an Eco surfboard to succeeded beyond a cool niche, those parameters must to be met. We actually exceeded our expectations with Technograin and these are only the Version 1.0 recipes. The Paulownia wood is sustainably grown and we're reviewed the suppliers certificates to verify that.  And by removing the exterior cloth and lamination resin while using bio resin hot coats, the toxicity is a fraction of a traditional surfboard. Version 2.0 will have recycled EPS cores, but we're not quite there yet.

J: Great, any last comments or thoughts?

M: I do want to mention Grant Newby, a talented Australian craftsman who first turned us on to the potential of this construction, and our internal R&D and production crew who worked tirelessly to make this tech possible in a production setting. Building one-offs or small quantities is one thing (and not to be discounted), but it also took a tremendous effort to overcome all the issues that arose as we tweaked the original recipe to increase performance and build reasonable quantities. Of course having our own vertical factory was a huge help."

J: Thanks Mark. For more info check out their site here.

Sunday, February 3, 2013

Miguel Aragao is a passionate wooden board builder

 " Hello "wooden" surf dreamers
An old friend came to me demanding a wooden surfboard for a Christmas present to his lady. He would like to start her on this activitys of surf."
" And after an "abracadabra"(should be a Santa Claus hohoho) a malibu, 7`1`` singlefin came to live. The "ForFun"(course it has a name!) is a beginers good padler & easy takeoff, but at the same time it has all the features to ride with performance in a big range of wave conditions and sizes. "
 "All my friends were like... "A singlefin for starting to surf?!".  Yes, a singlefin! And why the hell not?! In my idea is the simplest and easier configuration for gaining speed and power, in a turn, just by leaning on rail. No need of a pivotal body moves around like on "thrusters" or with "stabilisers"(am I right?)."

" The fin is made of oak, a very well dried oak I got from some old drawers. The rail go from roundfat in the front midle to well balanced downsmooth edgy in the tail. On the bottomside you can find a rollvee going softly from the front third to more foreshadowed(???) in the back(tail)."

" This `board is a "step up" on size and on the finishing quality of my agave projects, I think I`m getting the hand of the fiberglass job in such wood cores.
Ok,ok... Enough talk!
Have fun!"
                                Miguel  (miguelaragao@live.com.pt)

Wednesday, January 16, 2013

Christmas wood

 These are a couple of boards that I started in the lead up to Christmas and finished over the break.
 They are all Paulownia vacuum bagged over polystyrene and finished in lanolin
 This pintail is 9ft 6" x 23 1/2" x 3 1/2" - with a 6mm thick deck skin and 4mm on the bottom. the only resin is holding the fin box in.
 It came out pretty nice and I have another one to start.

2 x 5ft x 22 1/2" x 2 3/4" @ 40 litres -  2 x 4ft 8" x 22" x 2 1/2" @ 34 litres and 1 x 4ft 4" x 22" x 2 1/4" @ 26 litres

Tuesday, January 15, 2013

Andy Longs Flinders Pig

Andy Long is from Flinders in Victoria and got hold of me to help him with a board. He wanted to build a hollow wooden board but I talked him round to building one vacuum bagged over styrene. So I bagged the top and bottom skins on for him and sent him the timber ready to laminate the rails himself. Then some templates to help shape the rails. This is the result ...
Andy adding the first rail bands to the board.
 He wanted it to be a little piggy and it looks great.
  " Bit of a test, but with the info you gave me, took my time & really happy with result. I do like the old boards so decided to glass this one ( covers up my stuff ups, gives it some weight for glide & hopefully protects her from the local reefs to)  with poly which really brings out the beauty in the timber. Dan & Choc Oke from Oke surfboards did the glasswork, finbox & shine. Fin from Byron's Wizz. Bit timid about putting wax on her, but dying to have a wave."
"The other board is a timber  kookbox with rails & fin, I rescued from the dumpmaster. Guy throwing it says his uncle made it in the late 50's & used it on the local beaches @ Flinders, Pt Leo & Shoreham. Been stored under the family holiday house since the 70/80's. Fair bit of work to bring her back, but she's come up a treat. Thanks again for your assistance & guidance. Really happy with the result & will give you a ride report when she gets wet."

Nice job Andy, I am sure you will have some sweet waves on her.

Thursday, January 10, 2013

Tasmainia :the birthplace of Australian surfing

Mark Burgin sent me this story to pass on as it is an interesting piece to share.

Tasmania may well be the first home of surfing in Australia. The common theory is that surfing started at Freshwater Beach in Sydney with the arrival of Duke Kahanamoku and his exhibition of surfing during the summer of 1915. My grandfather was among the many people who went to watch the Duke surf after his much publicised arrival from Hawaii. A recent interview with David Montgomery (my chiropractor!) revealed that there were Australian surfers out in the water when the Duke gave his demonstration. Not to say that the Duke wasn't a big influence on surfing in Australia but it appears he was not the first to surf in Australia.
American whaling ships were turning up in Hobart for provisions from the very early days of the colony. Many early convicts’ only chance of leaving the colony was aboard an American whaler, whose crews were very sympathetic to their plight. Whaling ships were always short of crew as the work was extremely hard in very trying conditions and they were often at sea for up to five years. Mostly the crew were under twenty-five as the work was so tough anyone older could rarely keep up the pace of sailing the tall ship, chasing the whales in rowing boats and then processing the carcasses into oil.
Whaling ships were the space ships of their day, exploring areas of the world that no westerner had ever seen, in their relentless pursuit of whales for their precious oil. These ships stopped at many islands well before the missionaries brought their message and the custom of wearing clothes.
One of the first stops for whaling ships out of America was Hawaii. One of the activities that the young crew participated in was surfing. Surfing was a common recreation in the Hawaiian Islands with both men and women participating, usually with out wearing clothes! It is easy to see why crew though this was a good sport to get into, with girls riding the waves.
Early Hawaiian body boards were called "paipo", were only around 5' long and were made of solid wood. There are reports of surfing in Hawaii from the early 1830’s, about the same time that whalers were arriving in Hobart. There is probably little doubt that whaler crews would have carried boards with them when they arrived in Hobart. Bellerive beach was close to the anchorage, and has a long history of surfing. So it seems there was surfing in Tasmania from very early days.
Huon pine was used to build early surfboards in Hobart by Risby brothers. Risby brothers were a milling company established in 1844 and soon moved into hardware and shipbuilding. The time they started to make surfboards is unclear, but the model owned by David Montgomery dates from around 1930, when they were being advertised in the Mercury. David said the elderly gentleman he bought the board from in 1997 told him it belonged to his grandfather, which gives some substance to the early reports.
Whilst it is not certain where the Huon pine was sourced it is a good bet to say it came from the Huon Valley. The Maritime Museum in Hobart is holding an exhibition soon of early surfing equipment and the board from Risby brothers will be on display.

 This is the Rigby board  3ft 6" long x 13 1/2" inches wide x 5/8" thick with 3" of nose lift and note the little Rigsby Bros bronze name plate on the deck.



There is also an interesting connection between Hawaii and Franklin (Tasmania) from very early days.Lady Jane Franklin was a regular visitor to Hawaii, perhaps when her husband John Franklin was off trying to discover the North West passage.
Lady Franklin was a guest of Queen Liliuokalani at the royal palace in Honolulu on Oahu in the late 1800's, before the annexation by battleship of Hawaii by America in 1898.
 Lady Franklin assisted the queen in designing the Hawaiian flag. The Hawaiian flag is the only state flag in the U.S. to have the union jack as part of the design. Did the remarkable Lady Franklin play some part in its presence in their flag? We will probably never know.

Tuesday, January 8, 2013

Busy Break for me

I hope everyone has had a good break and have arrive back at work safely to face the New Year. I have been busy building wooden boards over the holidays. Here are 4 mini simmons and a 9ft 6" pintail all in getting their fin boxes fitted by Peter "Mo" before I embark on final shaping the rails and finish sanding them. I have another 2 simmons nearly ready for fins as well.
 This is a 4ft 4" x 22" x 2 1/4" simmons I finished for Raz just before Christmas. I is a step down from the 4ft 8" he had.
 The ones I have on the go are 4ft 8" and 5ft simmons of the same design as this one. All of them are unglassed and finished with Lanolin.

Sunday, December 30, 2012

Happy New Year from the Gold Coast

Happy New Year to all of you that have supported the Wooden Board Day and my blog. Close to 600,000 pages viewed now. Thanks guys and look forward to seeing you and your boards in August 2013

Thursday, December 27, 2012

Paddle out for Chris Walton

 Today Friday 28th Dec we had a paddle out at Currumbin Alley for local surfer Chris Walton. Chris was unfortunately critically injured in a freak accident when a verandah over the street front of a number of shops in James Street Burleigh Heads came crashing down. Just a case of being in the wrong place at the wrong time.
Chris was the developer and master mind behind the Currumbin Eco Village up the valley from the Alley where he was a regular early morning surfer. He was the most passionate man you could ever meet , the Eco village was his life and life's work. It was with his support that I organised the wooden board building class conducted by Paul Jensen to launch the Wooden Board days in August 2009. The class was held in the recycling centre at the Eco Village. Chris was also a client at work as we did his advertising for the Eco Village.
Chris and I at the Eco Village 2009
 Herold from Japan and Paul Jensen
 Classes in full swing
 Jesse Watson from Black Apache Surfboards

Chris was a good guy taken too soon , survived by his wife Kerry and son Fin.
Thanks mate for all your support.

Thursday, December 20, 2012

Boards need names ?

 Toby surfed this little 4ft 8" simmons at the Byron Bay Surf Festival and just had to have it. He picked it up from me last week after I finished the 4ft 4" for Raz to replace this one. Toby said it was so good to ride this board that has named it "Morning Wood"

  "Been surfing the board heaps and love it man, attached a crappy pic of a mushy day, but so stoked- the thing makes me smile....YEW!  'best morning wood I've ever had....ha'."
 

 This is Raz's 4ft 4" x 22" x 2 1/4" that I built him to replace the 4ft 8" above.
 Raz has called this the "Micro Chip"
Unglassed Paulownia finished in Lanolin ( the waterproof grease from sheep's wool)

Wednesday, December 19, 2012

Tuesday, December 18, 2012

Monday, December 17, 2012

Fozzy's first board

David "Fozzy" Fosbinder lives in San Diego and has just shaped his first Paipo out of Balsa. He is not sure yet what to finish it in , but I would suggest glassing it as Balsa is prone to suck in water and so you really need to seal it up tight. And with its soft nature a good hard coat would be best rather than varnish or most other things. It will then last and take a few knocks. Looks like fun. Go Fozzy.

Thursday, December 13, 2012

Grain at the Surfing Heritage Foundation

Grain Surfboards brings NEW 4-day surfboard building class to Surfing Heritage Foundation in San Clemente, CA   

Just imagine it, six people building boards with their own two hands surrounded by the complete history of surfing told through shapes; guns and toothpicks, alaias, noseriders, thrusters, kneeboards and more.

On February 6th through the 9th, Grain Surfboards will be setting up a West Coast classroom smack dab in the middle of the Surfing Heritage Foundation- one of surfing's most treasured collections of history.

Curator and Creative Director Barry Haun: "We have not done anything like this before in the space. We're very stoked to be able to host this here and look forward to documenting the class to share with our followers."

Grain's unique construction style makes it possible for every surfer to build something just as functional and beautiful as the classic boards that will surround them as they work.  The class includes the full course of instruction, use of tools, all the supplies and materials and two meals a day.  Each student walks away \with their own wood board ready-to-glass and a free membership to the Surfing Heritage Foundation.

" We're doing alot to help surfers get the chance to build their own - our new 4 day class format allows people to take just a few days off from work, and setting up a moveable shop close to where people are saves the expense of coming to all the way to Maine.  We are so honored for this opportunity to work within the walls of SHF," said Mike LaVecchia, Grain Surfboards co-owner.

The class is only open to six students - spots fill up quickly. Registration is currently open.

Click here to find out more on the classes
Click here for more information about the Surfing Heritage Foundation


Saturday, December 1, 2012

An original Bob Simmons in Victoria

The real deal out for the day -  shot from Scott Wintle